Coffee Time Challenge

The Challenge: Packaging power

Ruben Fair, 14/05/2013
How about using the case structure itself as a battery? For example, by interleaving thin sheets of ...  Read More

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The need to package a power source in electronic devices gives designers a significant design constraint.Wouldn't it be better if batteries were just a bit more flexible?

The demand for portable electricity is abundant. From mobile phones to music players, we are used to having power everywhere we go. This need is largely met at present by the use of the many different types of available batteries.

Batteries have changed quite a bit in recent years from being disposable off-the-shelf items to the modern, integrated, rechargeable lithium ion batteries we know today. Though both are popular, neither is ideal for designers that have to package vast amounts of hardware around them.

The need to incorporate either disposable or integrated batteries within an electronic device places limitations on the design. Despite improving massively over the last ten years, most mobile phones for example – if you can open them up and get to it that is – have a proportionally large square block taking up a considerable part of the overall housing in the phone. With the trend of manufacturers using ever thinner devices as the main metre of their technical prowess, it places a significant constraint on design possibilities.

The Challenge
The challenge this month is therefore to come up with a better way of packaging the power storage/supply of mobile electronic devices. It is not so much a case of trying to downsize batteries, or increase their performance, but more one of allowing them to be packaged more easily and flexibly inside electronic devices.

Alternative chemistries could potentially yield greater power storage potential, but this is a massive area of global research being driven by some of the world's largest automotive and chemical companies... so we can hardly expect Eureka readers to solve this one on their coffee break. Or, can we?

An alternative could be some kind of mechanism operated by winding or pulling a string. There is also a lot of talk at the moment about the possibilities of harvesting energy from the body in some way. But to get the necessary power density using these techniques – at present at least – is going to be tough.

The solution we have in mind acts the same as a traditional battery but with significantly more 'bendability' and can be shaped to produce almost any shape both during and after manufacture with almost no loss in discharge performance.
Removing the limitation of rigidity could open up entire new markets and possibilities to electronic device designers.

The solution is fairly simple and rather elegant. When you see it you may consider it obvious. In the meantime, see if you can come up with a solution.

Author
Justin Cunningham

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How about using the case structure itself as a battery? For example, by interleaving thin sheets of foil with a suitable dielectric medium, the entire case of a mobile phone or Ipod etc. could become a fairly large capacitor enabling the storage of sufficient electrical charge to power the device for (one would hope) several hours. The fact that one is using flat sheets of foil and dielectric medium should mean that the case can be molded into almost any shape that is necessary to suit the ergonomic needs of the user. Charging the 'case capacitor' for want of a better term, would simply mean plugging it into a wall socket via a suitable charger as per normal. Selection of materials would obviously be important in order to maximise charge or power density. In fact, by incorporating a little pull-out rotary handle into the case, the user could turn the handle to charge up the case capacitor, if he or she does not have access to a wall socket.

Comment Ruben Fair, 14/05/2013

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