Developing aerodynamic skin inspired by nature for aircraft

A new five-year research project, supported by the Royal Academy of Engineering and BAE Systems, aims to develop an aerodynamic skin with tiny hair-like sensors for use on the surface of aircraft to improve the control and sustainability of future aviation.

“By understanding the physical principles underlying natural flight, such as the structure of feathers and hairs, we can learn to improve our own systems,” said Professor Christoph Bruecker, the research chair in Nature-Inspired Sensing and Flow Control for Sustainable Transport at City, University of London. “The detailed information provided by hair-like structures gives a much better understanding of a local flow situation, which the structures can then modify to improve aerodynamic control.”

The research will bring together hundreds of tiny transparent ‘micro-pillars’ with optical fibres on an aerodynamic surface, providing a way to measure airflow around the surface with much more detail and precision than the relatively few sensors currently found on aircraft. By using an elastic material for the hair-like micro-pillars, the sensors can also flex in response to the airflow, allowing them to be used not just as passive sensors but for flight control, adapting to changing external conditions and providing finer control of an aircraft.

Using optical fibre technology also means that, unlike current sensors, the micro-pillars would not generate electromagnetic waves, allowing them to keep control even in harsh environments.

Maureen McCue, head of research and technology at BAE Systems’ military aircraft business added: “We believe that bio-inspired research will continue to provide important technological benefits for military and civil aircraft.”

The researchers say that applications for the smart skin technology could extend beyond aircraft. As the micro-pillars can adapt to changing conditions they not only change the aerodynamic properties of a surface – for example, by reducing drag – but also its acoustic signature, so they could be used on wind turbine blades and other propeller systems. Such detailed flow measurement and control could also be useful inside pipelines or on marine hydrofoils.

Professor Sir James McDonald, chair of the Royal Academy of Engineering Research Committee, said: “Professor Bruecker’s research will engineer solutions to sensing and control in a whole new way, which could significantly improve the fuel efficiency and sustainability of aircraft – a major benefit to both the industry and to society. This exciting work should impact positively on sectors including aerospace, energy and bulk fluid transfer.”