Minuscule, flexible compound lenses magnify large fields of view

A team of engineers from the University of Wisconsin-Madison, Led by Hongrui Jiang, professor of electrical and computer engineering, have created miniature lenses with vast range of vision based upon the compound eyes of insects. The lenses, no larger than the head of a pin, are embedded within flexible plastic.

Their approach is claimed to have created the first-ever flexible Fresnel zone plate microlenses with a wide field of view - a development that could allow everything from surgical scopes to security cameras to capture a broader perspective at a fraction of the size required by conventional lenses.

An array of the miniature lenses rolled into a cylinder can capture a panorama image covering a 170° field of view. The researchers can freely reconfigure the shape of the lens array, because rather than relying on conventional optics for focusing, they used Fresnel zone plates. Named after 19th century engineer Augustin-Jean Fresnel, the zone plates focus by diffraction rather than refraction, used by0 conventional lenses.

Each of the half-millimetre diameter lenses resembles a bull's-eye, where each concentric ring alternates between bright and dark. The distance between the rings determines the optical properties of the lens. The researchers can tune those properties in a single lens by stretching and flexing it.

Previous attempts at creating Fresnel zone plate lenses have suffered from fuzzy vision.

"The dark areas must be very dark," explains Jiang. "Essentially, it has to absorb the light completely. It's hard to find a material that doesn't reflect or transmit at all."

His team overcame this obstacle by using black silicon to trap light inside the dark regions of their Fresnel zone plate lenses. Black silicon consists of clusters of microscopic vertical pillars, or nanowires. Incoming light bouncing between individual silicon nanowires cannot escape the complex structure, making the material darker than dark.

Rather than laying down layers of black silicon on top of a clear backdrop, Jiang and his team took a bottom-up approach to generate their lenses. First they patterned aluminium rings on top of solid silicon wafers, and etched silicon nanowires in the areas between aluminium rings. Then they seeped a polymer between the silicon nanowire pillars. After the plastic support solidified, they etched away the silicon backing, leaving bull's-eye patterned black silicon embedded in supple plastic.

This approach is said to have given their lenses unprecedented crisp focusing capabilities, as well as the flexibility that enables them to capture a large field of view.

Jiang and his team are exploring ways to integrate the lenses into existing optical detectors and directly incorporate silicon electronic components into the lenses themselves.